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Iron steel making process flow pdf

  • How Steel is Made Using the Basic Oxygen Steelmaking Process

    process scale, which is just a thin layer of different substances that build up on the surface of the steel throughout the steelmaking process (Steel De-scaling). The slabs then run through the rolling mills

  • AISI Electric Arc Furnace Steelmaking

    oxygen reacts with the hot scrap and burns iron to produce intense heat for cutting the scrap. Once a molten pool of steel is generated in the furnace, oxygen can be lanced directly into the bath. This oxygen will react with several components in the bath including, aluminum, silicon, manganese, phosphorus, carbon and iron.


    Höganäs sponge-iron process and the water-atomizing process. The former process is based on reduction of iron ore, yielding a highly porous sponge-iron which subsequently is comminuted to powder. The latter process is based on atomization of a stream of liquid iron (or steel) by means of a jet of pressurized water. Both processes will be

  • HIsmelt Process of Ironmaking IspatGuru

    Jul 02, 2013· Process. The HIsmelt process, depicted in Fig 1, involves high-velocity injection of solid materials (coal, iron ore and fluxes) into a molten iron bath at around 1450 deg C. The basic mechanism of the process is the reduction and smelting of the iron bearing ores with

  • Ironmaking and steelmaking

    phenomena (heat, mass and momentum) to the process steps in Iron and Steelmaking as practiced in integrated steel plants. Be able to understand basic layout of blast furnace, steelmaking shop and continuous casting process. To develop computational and mathematical abilities to be applied for process design and control.

  • Iron processing Britannica

    Iron processing, use of a smelting process to turn the ore into a form from which products can be fashioned.Included in this article also is a discussion of the mining of iron and of its preparation for smelting. Iron (Fe) is a relatively dense metal with a silvery white appearance and distinctive magnetic properties. It constitutes 5 percent by weight of the Earths crust, and it is the


    The process of sinter making originated from a need to make use of fines generated in High competitiveness amongst the iron and steel industries has forced the operators to high permeapility allows faster air flow through the bed and faster sintering.


    1- To impart knowledge about Iron Making which can be implemented while working in steel plant. 2- To teach you to think rather than cook. 3- To encourage you to consider career path in iron making 4- To solve questions in gate exam 5- To crack viva voice and written test in interview during placement.

  • 12.5 Iron And Steel Production

    The production of steel in an EAF is a batch process. Cycles, or "heats", range from about 1-1/2 to 5 hours to produce carbon steel and from 5 to 10 hours or more to produce alloy steel. Scrap steel is


    OF STAINLESS STEEL: A REVIEW OF THE HEALTH EFFECTS _____ Prepared by: HJ Cross, J Beach, LS Levy, S Sadhra, T Sorahan, C McRoy Institute of Occupational Health University of Birmingham Edgbaston Birmingham B15 2TT UK Commissioned by: European Confederation of Iron and Steel Industries (EUROFER) Rue du Noyer 211 B-1000 Bruxelles Belgium January 1999

  • Iron Ore Pelletization Iron Ore

    Grate-Kiln iron ore pelletizing system Principles of operation Traveling grate-Pellets are dried and partially indurated through multiple cross flow process zones: updraft drying, downdraft drying, tempered preheat, and preheat, strengthening pellets for processing in rotary kiln


    RECOMMENDED GUIDELINE FOR IRON & STEEL SECTOR MINISTRY OF STEEL, GOVT. OF INDIA BLAST FURNACE Doc. No: RG / 04 During the process of iron making, the impurities are fluxed and removed as slag. The hot liquid slag is made into slag granules by means of high flow from runner Maintaining Runner depth

  • APPENDIX 1: Steel Product Manufacturing Flow Diagrams

    APPENDIX 1: Steel Product Manufacturing Flow Diagrams BLAST FURNACE ROUTE (11) Sections (7a) Hot Rolled Coil (12) Rebar (13) Engineering Steel (14) Wire Rod D C F G1 I K H J to Pickling Sinter Coke making Blast Furnace BOF Steel Making Section Rolling Rod & Bar Rolling Hot Strip Mill Heavy Plate Rolling Graded Sinter Coke Hot Metal Slabs-Blooms

  • How Steel is Made Using the Basic Oxygen Steelmaking

    process scale, which is just a thin layer of different substances that build up on the surface of the steel throughout the steelmaking process (Steel De-scaling). The slabs then run through the rolling mills until they are thin and long enough for their intended application. An example of

  • Direct reduced iron - Wikipedia

    Process. Direct reduction processes can be divided roughly into two categories: gas-based, and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.), in order to convert the ore to metallic iron, without melting it (below 1,200 °C (2,190 °F)).

  • The Modern Steel Manufacturing Process - ThoughtCo

    Aug 21, 2020· Ironmaking, the first step in making steel, involves the raw inputs of iron ore, coke, and lime being melted in a blast furnace. The resulting molten ironalso referred to as hot metalstill contains 4-4.5% carbon and other impurities that make it brittle.

  • Formulations and Manufacturing Process of

    plant layout & process flow sheets. The Major Contents of the book are phenyl, floor cleaner, glass cleaner, toilet For Making Special Brown Manufacturing Process Process Flow Diagram 18. Herbal Creams Iron & Steel, Soak Alkaline Cleaner, Iron & Steel, Spray Aluminun Cleaner/Brightener


    Properties of three sponge-iron grades NC100.24, SC100.26, MH80.23, and of two water-atomized iron powder grades ASC100.29, ABC100.30, are presented in the diagrams at Figs. 3.2 and 3.3 and in Table 3.1. Table 3.1 Properties of some Höganäs Iron Powders Powder grade Approx. particle size range µ m Apparent density g/cm 3 Flow s/50g H

  • (PDF) Presentation on Iron to steel making

    THEIS PRECISION STEEL INDIA PVT. L TD., NAVSARI, GUJAR AT 3. History of Iron making : 1. 3500BC Beads in Ancient Egypt for iron. 2. First Iron Production 3 000BC Syria and Mesop otamia.


    Equation 4.9 CO2 emissions from iron & steel production (Tier 2)..4.22 Equation 4.10 CO2 emissions from sinter production magnesium production process ..4.63 Figure 4.14 Decision tree for estimation of SF6 emissions from magnesium

  • Detailed Project Report

    Steel Melting Shop with CCM 69 3.5.9 Manufacturing process of Rerolled steel through Rolling Mill 72 3.5.10 Process and Process flow diagram of Power generation through CFBC based Power Plant 74 3.5.11 Process and Process flow diagram of Brick making from waste 77 3.6 Raw material required along with estimated


    Making (Slab,Bloom, The hot metal from Iron making is transported by Open ladles/Torpedoes which are poured out into charging ladle into the furnaces. To convert iron into steel needs oxygen blowing or combination of oxygen / arcing to reduce carbon, silicon , manganese and phosphorous as main impurities. Typical flow chart is illustrated below


    IN IRON & STEEL MAKING PHYSICAL PROPERTIES OF FERRONIOBIUM increased stir gas flow rate results in an acceleration of the mixing-process, indicated by a shorter total mixing time. Figure 5 represents the is used primarily in carbon steel making and


    Preface xix Part A GENERAL 1. Introduction 123 1.1 Early History of Iron (Steel) 3 1.1.1 Meteoric Iron and Wrought Iron 3 1.1.2 Cast Iron 4 1.1.3Evolution of Ironmaking in Europe 4 1.1.4 Early History of Steelmaking before the Advent of Modern Processes 6 1.1.5 Iron and Steel

  • Technical analysis Iron and Steel sector (NACE C24.1-24.2

    Technical analysis Iron and Steel sector (NACE C24.1-24.2-24-5) WP4: Picture of efficiency projects implemented by the coke making and iron making processes; process from iron ore to pig iron and then steel

  • Manufacturing of steel - SlideShare

    Oct 28, 2014· The rest of the iron is used to make steel. 10. Hot metal from the blast furnace and steel scrap are the principal materials used in Basic Oxygen Steel making (BOS) Modern furnaces, or converters will take a charge of up to 350 tonnes and convert it into steel in around 15 minutes.

  • (PPT) Ppt on steel making Sapan Kansara -

    (2) Refining by re-melting. - Electroslag Remelting (ESR). (3) Ladle Metallurgy. - Process Capabilities of Ladle Furnace. Steel making flow chart Products Bessemer Process In the Bessemer process compressed air or oxygen is blown into the bottom of a converter, a furnace shaped like a cement mixer, containing molten pig iron.

  • Basic oxygen furnace based steelmaking processes and

    Basic oxygen furnace based steelmaking processes and cleanliness control at Baosteel L. Zhang*1, J. Zhi2, F. Mei2, L. Zhu2, X. Jiang2, J. Shen2, J. Cui2, K. Cai3 and B. G. Thomas4 Optical microscopy, total oxygen measurements and slime tests have been conducted to quantify


    As the mixture of iron ore, coke and limestone heats, the hot waste gases are collected and cleansed. They are then used to help heat the air blast, required if blast furnace is to reach the high temperatures needed to produce molten iron. The stock level is constantly topped up. Molten iron ore is tapped at the bottom of the blast

  • Fluidized-bed technology for the T production of iron

    smelting-reduction process for hot metal production based on the direct use of iron-ore fines and non-coking coals. The FINMET ®process is a direct-reduction process based on the direct use of iron-ore fines and natural gas as reductant. The key technology for both processes is a four-stage, bubbling,

  • Pellet Process Uses and Exposures May 2010 - The Iron

    2 This written process along with the flow diagram is taken as a base reference from the European Commission Integrated Pollution Prevention and Control draft reference document on the best available techniques for Product of Iron and Steel July 2009 (BREF). 2 Pellet Process - Uses and Exposures - prepared by Corus Staal May 2010

  • Steelmaking Technologies Contributing to Steel Industries

    Fig.1 shows the process flow at the Fu-kuyama Works. Hot metal is transferred through the de- products that open the way to the next-generation steel-making process. 2.2 New converter technologies 2.2.1 High-speed blowing technology iron spitting during oxygen blowing due

  • 23.3: Metallurgy of Iron and Steel - Chemistry LibreTexts

    Aug 25, 2020· Cast iron has already been mentioned above. This section deals with the types of iron and steel which are produced as a result of the steel-making process. Wrought iron: If all the carbon is removed from the iron to give high purity iron, it is known as wrought iron. Wrought iron is quite soft and easily worked and has little structural strength.

  • 1A Manufacturing Process for Iron and Steel

    The figure shows a flowchart of the integrated manufacturing process for iron and steel using the blast furnace and basic oxygen furnace (denoted BF and BOF hereinafter, respectively), which is presently the most commonly used method (51% of world steel production). After the BF-BOF process, molten steel is controlled to a target composition

  • The Use of Hydrogen in the Iron and Steel Industry

    urnace for steel making is a rapid growing technology competing with the BF/BOF Major feedstock is scrap steel The purity of existing scrap steel is declining and needs iron added to dilute the tramp elements such as copper and zinc to improve final product quality DRI D irect R educed I ron is one of the iron products

  • Technical Report UDC 658 . 51 : 669 . 1 - Nippon Steel

    The steel manufacturing process is a V-type production process that separates products from natural raw materials so as to satisfy product quality and delivery times of each order while orienting large lot variety of small lot orders, making large lots from each process.


    Hot-dip galvanizing is the process of immersing fabricated steel or iron into a kettle or bath of molten zinc. The process is inherently simple which provides a distinct advantage over other corrosion protection methods. Originating more than 250 years ago, here is a tour of the history and process in more detail. history of galvanizing

  • (PDF) iron-steel making From start to finish

    Download file PDF Read file. Download file PDF General flow diagram of Iron Steel making process : Presentation will help to provide basic principle and brief overview of iron making

  • The Manufacture of Steel - NZ Institute of Chemistry

    Zealand are both unusual, making the overall process almost unique. New Zealand is also one of the few countries that has increased steel production over the last decade. Its current share of the domestic steel market is about 90%. THE MANUFACTURING PROCESS Iron ore is converted to steel

  • Basic Facility Information for Toxics Reduction Act (TRA

    Molten iron is produced in a blast furnace. The raw materials used in the iron making process include iron ore pellets, coke, and fluxes such as limestone and dolomite added to achieve desired hot metal and slag properties. The Facility operates three (3) blast furnaces.

  • Iron and Steel Manufacturing

    Iron and Steel Manufacturing Industry Description and Practices Steel is manufactured by the chemical reduction of iron ore, using an integrated steel manufac-turing process or a direct reduction process. In the conventional integrated steel manufacturing process, the iron from the blast furnace is con-verted to steel

  • Manufacturing Process Routes for Reinforcing Steels

    making (Figure 2). In the BOS process, molten iron is first produced by smelting iron ore in a blast furnace. This pig iron is then transferred to a steel making vessel called a converter. Some scrap steel (up to 30% of the charge) may also be added. High velocity oxygen is then blasted into the molten iron, generating heat due to a process of

  • The Making of Iron & Steel

    The BOS process uses pure oxygen, injected by a lance, for refining the relatively impure hot metal (and scrap is used for temperature control). The electric arc furnace uses primarily electrical energy to supply heat to melt scrap steel, sponge iron, or mixtures of scrap and other iron units. Compared to the BOS process, the EAF requires

  • Basic oxygen steelmaking - Wikipedia

    Basic oxygen steelmaking (BOS, BOP, BOF, or OSM), also known as LinzDonawitz-steelmaking or the oxygen converter process is a method of primary steelmaking in which carbon-rich molten pig iron is made into steel.Blowing oxygen through molten pig iron lowers the carbon content of the alloy and changes it into low-carbon steel.The process is known as basic because fluxes of burnt lime or

  • Steelmaking Process - an overview ScienceDirect Topics

    During the steelmaking process, fluxes that consist of lime (CaO) or dolomitic lime, with iron and scraps, are charged to the furnace.There is a certain amount of free lime (f-CaO) in steel slag. Free lime, with a specific gravity of 3.34, can react with water to produce Ca(OH) 2, with a specific gravity of 2.23, which results in volume increase (Fig. 9.1).

  • Iron and Steel Making Processes - environmentdata

    2.6 Blast furnace iron making 14 2.6.1 Potential release routes from blast furnace iron making 15 2.6.2 Control of releases arising from blast furnace iron making 16 2.6.3 Noise issues (IPPC) 17 2.6.4 Energy conservation measures (IPPC) 17 2.6.5 Utilisation of surplus hot metal 17 2.6.6 Alternative iron making